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Form Design to Finished Product — End-to-End Packing Solutions
Whether you’re launching a new line of disposables or scaling a signature packaging program, our contract manufacturing services cover every step—from initial concept and form design through prototyping, production, and final packing.
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1. Concept & Form Design
We collaborate to translate your product idea into a practical, manufacturable form:
- Material selection (paperboard, corrugate, films)
- Structural design (dielines, folding patterns, closure mechanisms)
- Mock-up creation and digital renderings
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2. Prototyping & Tooling
Validate your design and prepare for production with:
- Rapid prototype runs (small batch prints and cuts)
- Tooling development (dies, molds, printing plates)
- Fit-and-function trials to optimize form and assembly
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3. Sourcing & Materials
Leverage our global supplier network for competitive materials:
- Primary packaging substrates (FDA-grade paperboard, PE/PLA films)
- Inks, coatings, and adhesives tailored for performance
- Eco-options: recycled content, compostable liners, water-based inks
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4. Production & Printing
From small-run samples to high-volume orders, we handle:
- Digital and offset printing (full-color, spot varnish, foil accents)
- Finishing effects (embossing, debossing, laminations)
- Precision die-cutting and automated folding/gluing
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5. Packing Segments
Ensure every unit is protected and presentation-ready:
- Primary Packaging: inner sleeves, polybags, heat seals
- Secondary Packaging: cartons, trays, multipacks
- Tertiary Packaging: pallets, stretch wrap, shrink bundling
- Custom inserts (foam, paper dividers) for fragile or multi-component products
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6. Quality Assurance & Compliance
Maintain product integrity and consistency with:
- In-line inspections, sample audits, and batch testing
- Tolerance checks for weight, dimensions, and seal strength
- Documentation support (traceability, certificates of analysis)
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7. Fulfillment Integration
Seamlessly transition from manufacturing to distribution:
- Labeling and barcode application for retail or logistical use
- Kitting and final assembly (combining multiple SKUs)
- Direct drop-ship or bulk pallet staging for your fulfillment partners